A while back, we had the opportunity to harvest some really spindly, small red pine from a grove which had never been thinned. A custom sawyer milled them for us at 2 1/4″ to give us the chance to use them for something. That time never really came because it’s very tedious to cut live edge off a board with a table saw. Today, we have the sawmill to help with this and it is uniquely designed to cut rounded, bumpy edges off a piece of wood! Just clamp it in and it is held securely while a flat, straight cut is made.

We also discovered these pieces all twisted after drying, too. This is caused by the uneven growth rate throughout the tree’s life. They grew quickly for the first 10-15 years and then became overcrowded and grew very slowly for the remaining 50 years.

By clamping one end of the piece square to the mill, the twist can be cut out by removing wedge-shaped slices from each side. In this case, a 2.25″ thick piece of twisted wood will become a 1.75″ thick piece of flat wood.

Since these pieces have already been dried and warped before re-sawing, their flatness will be much more durable than if they were fresh cut. We still have nearly 100 of these boards left to square up to build the floor of our future sawmill building!
When you’re going through your lumber piles and find some thicker timbers or beams (without nails!) that have dried or warped in challenging ways, keep in mind that re-sawing them is a way to put them back to use. Check out our Custom Milling page for more information.




